Upgrade Your Test Facility for the Electric Future
Convert Test Cells for EV Testing
As the automotive industry pivots from internal combustion engines (ICE) to electric drivetrains, many organisations are looking to adapt their existing test infrastructure. At Sierra CP Engineering, we provide specialist conversion services to upgrade fuel-based test cells into fully functioning electric motor test environments. Our experienced team can repurpose, redesign, and reconfigure your existing setup to meet the demands of modern EV testing – cost-effectively and with minimal disruption.
Seamless Integration with Minimal Downtime
We understand the importance of uptime in your operations. Our team works closely with your engineers and facility managers to plan and execute the conversion with precision, often delivering upgrades in phases to allow partial operation during the build. Every system is factory tested and validated before commissioning, ensuring a smooth transition and fast ramp-up to full EV testing capability.
Tailored to Your Powertrain Development Needs
Whether you’re developing e-axles, traction motors, inverters, or integrated electric drive units, our converted test cells are designed to handle a wide range of EV testing scenarios. We offer custom test beds, configurable mounting systems, and advanced instrumentation tailored to your product roadmap.
Future-Proof Your Testing Facility
With regulations tightening and EV demand accelerating, future-proofing your test operations is essential. A well-planned conversion gives you the flexibility to test hybrid and electric systems and opens the door to support fuel cell, hydrogen, and future propulsion technologies down the line.
Work with the Experts
With a proven track record in both ICE and EV test systems, Sierra CP Engineering is uniquely positioned to help you bridge the gap between legacy testing and electric mobility. Our turnkey service includes everything from feasibility studies and system design to installation, commissioning, and long-term support.
Typical Conversion Scope
Every project is different, but a typical ICE-to-EV test cell conversion may include:
Replacing combustion engine dynos with high-speed electric motor dynamometers
Installing battery emulators or real battery systems to simulate load and charge cycles
Upgrading safety systems to support high-voltage operations and thermal risks
Reconfiguring cooling circuits for electric motor and inverter temperature control
Enhancing automation and control systems to support new test profiles and data acquisition
Electrical infrastructure upgrades for higher power supply and regenerative energy systems
Start the conversation with Sierra CP
Considering a test cell upgrade? Contact our team to discuss your existing facility and explore how we can help convert it for advanced EV testing. We’ll design a conversion plan that delivers performance, safety, and long-term value.